Rev: 11/04-2001 by Wod DENMARK

© Wod DENMARK 01/03-1999

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Restoration, Replacement of reardisk

This page is about restauration, and I renounce any claims according to use the tips on this Site. It is on one's own responsibility to follow the restauration-step.
   
Replacement of reardisk Step 1:
Ready to start.
Replacement of reardisk Step 2:
Loosen the wheel-nuts, when the vehicle is standing on ground
Replacement of reardisk Step 3:
jack up the vehicle and support on a axlestand or something safe, so You have two different supports in the same time.
Replacement of reardisk Step 4:
Loosen the half shaft bolts.
Replacement of reardisk Step 5:
Before You are loosening the last bolt, It is wise to have a barrel placed underneath, because there will be some oil running out of the halfshaft, when it is loosened.
Replacement of reardisk Step 6:
When all the bolts are removed, the halfshaft may be sit rather tight, but then You can use a sledgehammer and a piece of wood to knock it loose.
Replacement of reardisk Step 7:
It can take some time, but just continue, turn the halfshaft some times, so You knock on different sides.
Replacement of reardisk Step 8:
When the halfshaft is lose, You can pull it out.
Replacement of reardisk Step 9:
When You have it out, You have to cover it with some cloth to prevent it from becoming dirty.
Replacement of reardisk Step 10:
Loosen the 2 bolts, which is holding the brakecaliper.
Replacement of reardisk Step 11:
Remove the retaining pins and clips..
Replacement of reardisk Step 12:
Then squeze back the brakepads.
Replacement of reardisk Step 13:
Tie up and secure the brakecaliper, so it is not hanging in the brakepipes.
Replacement of reardisk Step 14:
You can use a chissel or a big screwdriver to knock back the lock washer tabs from the lock nut.
Replacement of reardisk Step 15:
A close up of the knocking back the lock washer tabs from the lock nut.
Replacement of reardisk Step 16:
Remove the locknut.
Replacement of reardisk Step 17:
Remove the brakedisk..
Replacement of reardisk Step 18:
loosen the inner 5 bolts.
Replacement of reardisk Step 19:
Knock the two part from each other by using a sledgehammer and a piece of wood.
Replacement of reardisk Step 20:
Just continue from different places, it can be rusty and take some time.
Replacement of reardisk Step 21:
Clean up the Hub with a metal brush.
Replacement of reardisk Step 22:
Use copper grease on the surfaces, where the brake disk shall be fitted. It makes later reneawal easier.
Replacement of reardisk Step 23:
Use a Torchwrench to tighten up the retaining bolts to 65 - 85 Nm = 48 - 59 lbf ft.
Check the values in Your workshop manual.
Replacement of reardisk Step 24:
Clean up the disk with alcohol, to remove any grease..
Replacement of reardisk Step 25:
Here You can see the order in which You have to put back the bearing, washers, loch-washer and lock-nut.
Remember to re-grase the bering.
Replacement of reardisk Step 26:
Tighten the Lock-nut, not too hard and then loosen it a small bit (it is not supposed to have too much pressure on the conical bearing).
Then recheck the free play of the bearing.
Replacement of reardisk Step 27:
Bend the lock-washer to secure the lock-nut. You can use chissel or a big screwdriver to knock the lock washer tabs into position again.
Replacement of reardisk Step 28:
Put back the brake caliper into place.
Replacement of reardisk Step 29:
Fit the upper and lower bolt, which hold the caliber, and thigthen them.
Replacement of reardisk Step 30:
Clean the flange face of the halfshaft, refit a new gasget, and hten refit the half shaft gently and , and tighten both bolts.
Use a Torchwrench to tighten up the retaining bolts to 41 - 52 Nm = 30 - 38 lbf ft.
Check the values in Your workshop manual.
Replacement of reardisk Step 31:
Press back the caliper to make space for the brakepads.
Replacement of reardisk Step 32:
Put some coppergrease on hte brakepads to avoid noise.
Replacement of reardisk Step 33:
Insert the new brakepads.
Replacement of reardisk Step 34:
Insert new split pins to  secure the brakepads.
Replacement of reardisk Step 35:
Allmost finished
Replacement of reardisk Step 36:
A close up of the spitpins and clips.
Replacement of reardisk Step 37:
Mount the wheel, and jack down the vehicle, and tighten the wheel properly.

Finished.

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